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Mike Kojima posted on May 03, 2011 23:45 

Project Nissan 350Z Part One: Installing an ACT Clutch and a Nismo LSD
By Mike Kojima
Our friend Sera is a stuntwoman by trade who does a lot of driving for movies, commercials and TV. If you see a woman driving in a car commercial, chances are it's Sera. She also does track days with NASA and is into drifting. She had bought a Nissan 350Z to use as a car to do some track days and also for her to practice her stunt driving and drifting. The trouble is as soon as she hit the track, she encountered some problems.
First, her car was pretty hard to drift as it was equipped with a stock open differential. If she tried low speed drifting the car would simply spin its inside tire and go into understeer. At higher speeds it was hard to keep the car in drift. Second, after doing a few clutch kicks to initiate drifts, the stock factory clutch packed it in rendering the car undriveable. The clutch would just slip and the car would only creep forward.
To return Sera’s Z to roadworthy condition we installed a few parts to help make things easier for her and to get the car back on the road. In Sera’s case it was going to be somewhat difficult. Her car is a do all car, she not only tracks and practices in it but she also drives it to and from the track and sometimes drives it on the street. The requirements for a track car and a drift/stunt car are also different. Highly focused race car parts were not going to work. This made our job harder. It is often harder to spec a multipurpose car like this than to build an all out race car. Too hardcore makes the car unpleasant for street use.
Getting rid of the slipping stock clutch was the first order of business. We had to pick something that was streetable with smooth engagement that could withstand clutch kicking drift initiations. The pedal effort could not be through the roof either as Sera is tiny without a buff left leg. A stiff, fast wearing and grabby full race clutch with light switch engagement would not cut it. To meet these requirements we decided to use an ACT SS heavy duty clutch.
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| The ACT HD clutch disc features smooth reinforced organic friction material and a sprung hub with HD spring retainers. |
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| The pressure plate has 30% more clamping force than stock while maintaining a stock pedal pressure. |
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| The fulcrum point for the diaphragm spring on the ACT clutch is moved toward the outside of the pressure ring. This gives the TO bearing more leverage on the spring, reducing pedal pressure. Cool engineering! |
Wednesday, May 04, 2011 7:25 AM
Some amazing engineering in the Nismo LSD. Very cool how you have so many options right out of the box. And Mike, you sure do love that WPC treatment. It must be good stuff, you do it to EVERYTHING. :D Can you give us some insight as to why you chose the organic disk over other good options? I'm not as educated in certain areas as others, so I was wondering why not use a full Kevlar disk or Carbon disk? I'm into DSMs and a lot of people have run ACT clutches with great success, but what other options are out there for a multi-purpose car similar to Sera's? Also note, that when changing to such a light flywheel from stock, you may need to slip the clutch a little more off the line to get the car moving. It's amazing how much inertia the flywheel adds to standing start movement.
Wednesday, May 04, 2011 11:39 AM
A lightweight flywheel was one of my favorite mods on my old Nissan. I just made shifting and downshifting much more enjoyable. Very interesting about the tranny rattle when removing the stock dual mass. The same happens in MkIV Supras. My old roommates tranny rattled like hell on his Supra!
Wednesday, May 04, 2011 12:09 PM
Excellent, excellent info Mike! I feel that if I had a Z I'd have excellent reference materials here for the work. Was that project RX-7 hiding back there with Krista as well?! This article was a pleasant suprise, I thought you'd be busy down in the ATL by now?
Wednesday, May 04, 2011 12:35 PM
Interesting that the drive shafts are bolted to those stub shafts (last picture in the article). I've only done work on my Honda Civic, so I'm used to the drive shaft going straight into the transmission. I think the 350z way is slightly easer, as it seems like it'd be easier to get the stub shafts into the tranny instead of having to deal w/the entire assembly going in, especially when things get stubborn and don't want to slide in properly (and I break out the rubber mallet and start wailing away). =) Looking forward to further progress on the project. I call RAY's wheels and KW v3 suspension. =)
Wednesday, May 04, 2011 1:45 PM
Wow, a stunt driver? Videos needed of awesome car-hooning!
Wednesday, May 04, 2011 3:30 PM
How come my ACT pressure plates always look like they were spray painted yellow by a 5 year old?
Wednesday, May 04, 2011 3:55 PM
Great great post Mike. Thanks for sharing. As usual, I love in-depth techy articles like that.
Wednesday, May 04, 2011 5:16 PM
Wrecked, I'd imagine that's because they go inside a bell housing and get covered in clutch dust in short order anyway.
Wednesday, May 04, 2011 7:31 PM
@wrecked thats not spraypaint lol. its a heavy duty powdercoat. the smudges are probably scratches or mikes dirty fingerprints lol. nice write up BTW. maybe i should WTC coat my KAAZ. it clunks like no bodys business when the oil dirties up.
Thursday, May 05, 2011 6:48 AM
Again @ Wrecked. Have you been buying your ACT stuff from eBay? I've heard of companies that spray paint stock stuff yellow and sell it as ACT.
Thursday, May 05, 2011 6:50 AM
It doesn't matter to me because it's not an appearance item, but I have never seen an ACT pressure plate in real life that is half as well painted as the ones I see in the magazine ads or even the one here. It's like the auto manufacturers that give ringers to the magazines to test. Anyway, back to tech talk.
Thursday, May 05, 2011 6:51 AM
No, not EBay. From our local supplier and other reputable places.
Thursday, May 05, 2011 7:18 AM
Nismo LSDs are the bomb. I ran one in the XS Engineering BNR32 time attack car right out of the box. We only had to adjust the screw a hair to get it right. Mike, I'm sure you remember that the car would almost pop a wheelie when Tarzan applied power coming out of a turn and that's with a dumb ass ultra heavy RB26 in the front. The car had no traction problems. I also run an older 8 plate Nismo on my street BNR32. Slickshoes: The KAAZ "super Q" LSDs are WPC treated I believe. Is this the same Sera? I can't imagine there would be more than one Hollywood female stunt driver named Sera.
Thursday, May 05, 2011 2:08 PM
Nice lady.
Thursday, May 05, 2011 5:28 PM
yea i believe your right Eric. i bought mine 3 years ago before they released the Super Q. maybe when i replace the plates ill have them treated. i almost bought the nismo super GT but i couldn't justify the double cost compared to the KAAZ.
Thursday, May 05, 2011 10:28 PM
Yeas that is the same Sera.
Friday, May 06, 2011 7:58 AM
Oh the lucky people who get to drive those R32s at the track! Too bad the good ol USofA decided to put the Skyline on it's top ten list of cars to kill on sight when seen on public roads. :(>
Friday, May 06, 2011 10:54 AM
Does this year 350z have the concentric slave cylinder (CSC)? I've seen a few instances where upgraded pressure plates can lead to premature failure of the CSC, just wondering if there were any aftermarket solutions out there...
Friday, May 06, 2011 11:28 AM
Bruce: That's not entirely true. Sean (tyndago) can break it down further, but it appears to be the idiots that taunt the government that get bitch slapped. Kebin: I believe the CSC is on the 370z and not the 350s. The fix would be a Tilton CSC. I know somebody who's installed a Tilton CSC on a 370z, but I haven't asked for details. It's not a "bolt on" though.

Monday, May 16, 2011 3:08 PM
Very good article!!! Kebin: The CSC failure started with 07-Till now... All HR and VHR series motors have the junky throw out bearing. The alternative band aid patch came to help try and resolve the problem, it was a little metal ring that you had to epoxy over the OEM Throwout bearing. problem with that being is that the plastic parts of the CSC where never replaced and over time plastic will harden and become brittle eventually going out. Being that there was no correct fix out there, Either Specialty Z or RPS made a correctly sized bearing. Next thing they had to address was the bearing sleeve the plastic part of the CSC. Having plastic in a vital hydraulic part is definitely a no-no so they had a billet aluminum piece made to replace the old plastic piece. SpecialtyZ has the cure with the billet CSC. I have personally had driven 08, 2010 cars with this same issue. I replaced the CSC with the new billet unit and the problems went away with many clutch kicks to initiate drift as testing. I am no expert like these fellas but I know for a fact this has worked and been tested on many cars. Im supprised no one else has ventured to this as an alternative. Maybe not known???
Monday, May 16, 2011 4:52 PM
Eric, Sera hates the Dickies video, she likes this one better! http://www.youtube.com/watch?v=q246b7FPIao
Wednesday, August 31, 2011 6:18 AM
Mike, great post as always, please keep the 350z articles coming for us Z33 guys! You've inspired me to get the Nismo LSD for my car. But now that I have gotten it, I think I need to clarify some details on the Nismo LSD for the 350z. The lsd for the Z33 is not adjustable to 1 and 1.5 way, but 1.5 and 2 way. So, in your article the picture with the 1.5 way (diamond) setting is actually the 2 way setup, while the 1 way setting in your picture (triangle) is actually the 1.5 way setup. I actually found this out when I was talking to Howard Watanabe about installing my LSD, and he insisted the setup was 2 & 1.5 vs 1 and 1.5. Here is another article that shows the NISMO diff installation/adjustment for the 350z: http://my350z.com/forum/engine-drivetrain-and-forced-induction-diy/412098-nismo-diff-home-install-pics.html
Wednesday, August 31, 2011 10:38 AM
Look at the cam and slot shape in the one way position, that is sure a one way shape. If it was a 1.5 way it would not be perfectly flat on the bottom.
Wednesday, August 31, 2011 11:34 PM
Mike, I actually agree with you in regards to the cam and slot shape; when I first got confused about the setup I looked at other clutch LSD setups and it does show that the flat bottom triangle setup would typically be a 1 way setup, a slightly rounded triangle would be a 1.5 way setup, and the diamond shape would be a 2 way (taken from the ATS website): [IMG]http://i1118.photobucket.com/albums/k614/SubiWRX006/lsd3.jpg[/IMG] Although even following that logic, it would seem that the NISMO lsd would be a 1 way or a 2 way, with no 1.5 way... But then if you look at the NISMO LSD instructions, it shows the 1.5 way is the flat bottom triangle and the 2 way is the diamond: [IMG]http://i1118.photobucket.com/albums/k614/SubiWRX006/LSD2.jpg[/IMG] And if you look at further info for the NISMO LSD for the Z33 it is shown as being 1.5 adjustable to 2 way, with no mention of 1 way adjustment. So I'm not sure why NISMO has it that way...
Thursday, September 01, 2011 9:54 AM
Me neither but its very clear from looking at it.
 
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