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Stephan Verdier's 2011 Rallycross Subaru STI
Costa triangulated the cage to the tops of the strut towers and reinforced the strut tower tops.  He also seam welded the entire unibody.  You can see the details if you look closely in this picture.
Stephan Verdier's 2011 Rallycross Subaru STI
 Bad ass Tein WRC spec suspension uses dual remote reservoirs one for high speed and one for low speed compression circuits.  The EDFC remote adjusters have not been hooked up yet.  The dampers are inverted shaft to make them super strong.
Stephan Verdier's 2011 Rallycross Subaru STI
 A frontal view of the Tein WRC Spec dampers.  The control arms have been converted to spherical bearings and are adjustable for roll center and bumpsteer.
Stephan Verdier's 2011 Rallycross Subaru STI
Total trickness here.  The radiator has been moved to the trunk for impact protection and better weight distribution which helps for jumping.  This shroud connects to big ducts which take air from vents built into the rear windows.  Pretty cool!
Stephan Verdier's 2011 Rallycross Subaru STI
 Hot air is extracted from the back of the car out the vented rear carbon deck by these powerful fans.  The rear mounted radiator is not subjected to flung rock damage or clogging from roosted dirt either.

 

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Comments

pk386
# pk386
Wednesday, March 23, 2011 1:46 PM
What is the name for the Gold heat shield tape I see in a lot of builds here?
Kapton?

Is it expensive?

thanks
Mike Kojima
# Mike Kojima
Wednesday, March 23, 2011 2:07 PM
DEI has it. http://www.designengineering.com/catalog/design-engineering-inc/heat-sound-barrier
Der Bruce
# Der Bruce
Wednesday, March 23, 2011 3:49 PM
I'm a huge Tanner and Rhys fan but I hope Stephan brings a little grassroots to their high-dollar, unpurchasable hatches! This series looks to be pretty exciting for sure. We have to wait until 'The Revolution' aires April 17th for those of us who can't make it down to Irwindale this weekend :(
OMG Its Weasel
# OMG Its Weasel
Wednesday, March 23, 2011 3:54 PM
i approve of more spectator-friendly motorsports.
i like that the cars race in the same circuit together.
EB Turbo
# EB Turbo
Wednesday, March 23, 2011 3:59 PM
Typical for FIA style roll cages it doesn't have a moan hoop. If anyone noticed...
Andrew Saw
# Andrew Saw
Wednesday, March 23, 2011 4:40 PM
The dash looks more like an AIM unit rather than a Motec ADL/SDL.
Mike Kojima
# Mike Kojima
Wednesday, March 23, 2011 5:00 PM
I think you are right!
Shifter Kart
# Shifter Kart
Wednesday, March 23, 2011 11:22 PM
Those Teins look like the type Group N
http://www.tein.com/products/gr-n.html
not cheap at over 11k a set
Shifter Kart
# Shifter Kart
Wednesday, March 23, 2011 11:32 PM
as for the cage, I would like to think the main hoop is there, jsut that they have angled it backwards and then used the B-pillar bar to form a 'Y' to spread the load more evenly. this chassis is the most extreme i've seen them in, the GRB subaru uses a conventional hoop.
Custom Cages's website is like porn for me.
speedball3
# speedball3
Wednesday, March 30, 2011 5:56 PM
I think this is the first car on MotoIQ to not feature KW v3 suspension. =)

How does Tein WRC compare with KW? I'm guessing high dollar suspension systems are all comparable, with just slight differences such as rebuildability and the ease of custom valving.
Mike Kojima
# Mike Kojima
Thursday, March 31, 2011 11:23 AM
I don't know how the KW rally shocks work but KW stuff seems to always work well. The Teins looked to be working well at the event.

We featured cars with Motons, Penkse and Teins before.

There is a reason why KW is taking over the higher end of the market, lots of different applications and their stuff works really well.
Dave Coleman
# Dave Coleman
Thursday, March 31, 2011 11:58 PM
Mike,

"Rally cages seem to be more optimized for rollover and chassis stiffness than side impact. "

Actually, they're optimized for side impacts with trees rather than cars. Big, blunt, relatively soft cars spread their load across much more of the cage. Tree impacts are basically a point load. A road-race style door bar that sticks out into the door will buckle at that point load and fold in. A straight door bar, like a rally car's X-bar, will be loaded in tension, so it will fare better.

Seems like rallycross cars would actually do better with road race door bars, since there are no trees, but I guess the rally cages are the tradition...

-Dave
Blair Ellis
# Blair Ellis
Friday, April 01, 2011 7:57 AM
Love the car it looks great!

That roof vent looks to be the same used in a UPS style truck. I used to drive for Cintas, and those were in those big box trucks.
Micah McMahan
# Micah McMahan
Tuesday, June 14, 2011 12:45 PM
Dave is spot on with the side impact design critique. However when you branch out to BTCC (where this main style of cage originated) and FIA sanctioned touring car classes, there was a decent spread of years where the cages started to look like this, modeled after the Audi A4 of the time. The 'Y' B-pillar bracing was done for load pathing but not for downward forces. It was used to transmit load to opposing A and C pillars to gain rigidity.

As for a year, it was 96 and I've found a pic.
[img]http://www.e30m3project.com/e30m3performance/tech_articles/cage_symposium/misc/audi_1.jpg[/img]

You can see the triangulated upper corner (though gusseted) at the top of the A-pillar, the 'Y' B-pillar/main hoop, etc. They of course only braced for a roll over directly over the drivers head, as most racing regs (all that I can think of but Time Attack) in the US won't allow.

So to call this a rally cage because of it's load pathing or cage design, isn't really correct. It's more that it's design lends to being a good rally cage, and a knock off of the cage used by Prodrive for the GD chassis. Main differences are the lack of diff mounting and the harness bar section.
Micah McMahan
# Micah McMahan
Tuesday, June 14, 2011 12:48 PM
I did however fail to mention the part about the FIA regs and more modern touring cars with straight bars for side impacts; they use honeycomb and/or foams for side impact obsorbtion and to increase surface area of the impact.

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