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KW camber plates have bearings to reduce flex and are easily adjustable for camber.

 

The KW Competition dampers are independently adjustable for compression as well as rebound damping and have stainless bodies for smooth non-stick operation of the spring perches.

 

The rear KWs are still adjustable for ride height and corner weight even though they have an independent spring.  Having a separate spring takes bind off of the rear shock and makes for a smoother ride and less tire shock.

Suspension is critical for any track car and Berk uses KW Competition 2-way adjustable coilovers.  The Competition 2 ways have independent adjustments of the compression and rebound damping and are calibrated a little more aggressively than KW's Clubsport or Variant III lines. Velocity Motorsports supplied the adjustable links to adjust rear camber and caster as well as spherical bearing equipped swaybar endlinks.  OEM E92 M3 sway bars are used for increased stiffness along with M3 front lower control arms for more negative camber.  Polyurethane bushings are used to reduce subframe to chassis compliance.  18X9.5" APEX ARC-8 wheels are used with Hankook's Street Class dominating RS-3 tires to grip the road tenaciously.  The track width is adjusted with Macht Schnell spacers and long wheel studs. An OS Gikken super lock 1.5 way differential distributes power to the rear wheels through a shorter 3.46 gear ratio.

Velocity Motorsports make these adjustable links to adjust toe and camber.  They have spherical bearings to eliminate squishy rubber.

 

Machined aluminum subframe bushings eliminate flex and increase the sensitivity to chassis adjustment.

 

M3 lower arms for the front suspension are longer and allow more negative camber to be adjusted into the suspension.

 

The choice of Rotora brakes over the excellent stock Brembo's is a head scratcher.  Berk is in the process of switching to some uber trick Performance Friction brakes soon.

The brake system on any race car is important.  The Berk car relies on Rotora six piston calipers and 355mm rotors for stopping.  We cannot figure out why the team would remove the stock car's excellent Brembo six piston OEM calipers for what seems a downgrade but we will be helping them with a set of Performance Friction super brakes which you will see featured here in a few weeks! It should be no problem to match PFC's claim of .2 seconds a lap or your money back guarantee! The brakes are fitted with Carbotech brake pads using XP10 compound on the front and XP8 compound in the rear.  Ti Speed brake pad shims are used to reduce heat transfer into the ATE Blue brake fluid. Agency Power braided steel brake lines are used.

The rear two piston stock BMW brakes are pretty good as is.

 

The front brakes have some serious ductwork going to them, needed for slowing the heavy car from high speeds.

 

Agency Power braided steel brake lines improve pedal feel.

 

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Comments

rsmotors
# rsmotors
Friday, August 27, 2010 2:01 AM
Jeff ----- That sounds alot more like it. I would love to see one running an less conservative tune simply because of the AEM water/methanol injection should curb the chances of detonation. One question I have is does direct injection leave less power on the table because of the already high compression ratio? I think it would be sweet to have a tech article explaining how direct injection- turbo motors are at tuning compared to port injection that is more common... Pros and Cons of each....
Mike Kojima
# Mike Kojima
Friday, August 27, 2010 2:47 AM
The disadvantages of DI are the lack of upgrade path for reasonable amounts of money and valve deposits.
rsmotors
# rsmotors
Friday, August 27, 2010 3:18 AM
Thanks Mike!
M.Bonanni
# M.Bonanni
Friday, August 27, 2010 4:11 AM
Best article ever! Of course, I may be a little biased...
OMG Its Weasel
# OMG Its Weasel
Friday, August 27, 2010 5:33 AM
BMW always amazes me with the complexity of their suspension and steering componenets.

what is the deal with that pushrod attached to the shock body on the front shocks? is that for the sway bar?
crikey!
spdracerut
# spdracerut
Friday, August 27, 2010 6:59 AM
I'm wondering about what that electronic rotary sensor looking thingy is that is attached to the control arm.

Gotta love the OEM flatbottom, good for gas mileage.
rsmotors
# rsmotors
Friday, August 27, 2010 7:57 AM
Hmm seems like the HP is very conservative abit I have heard of people doing just reflashes on the 335i's and putting 330 hp down. But this car still sounds sweet. And I would love to know what all the weight they have stripped out brings the porker down too. Oh well Awesome right up as per usual..
Jeff
# Jeff
Friday, August 27, 2010 8:08 AM
I'm confused. In RTA terms, full interior means dash, center console, front door cards?
Dusty Duster
# Dusty Duster
Friday, August 27, 2010 9:22 AM
Thanks for doing this feature. I'm purchasing a new vehicle in the spring, and the 135i is one I'm considering. I was concerned, though, that there was no aftermarket support for it, until now.
Mike Kojima
# Mike Kojima
Friday, August 27, 2010 10:47 AM
Jeff2, it has to have all the glass as well, no lexan.
Jeff Naeyaert
# Jeff Naeyaert
Friday, August 27, 2010 11:47 AM
rsmotors--thanks for the catch! Those power numbers were a little stale. Mike Bonanni just emailed me the current figures which i've updated in the article. On a conservative version of GIAC's Stage 2 tune thee car makes 379whp and 402lbs/ft torque on GIAC's Mustang dyno.
JDMized
# JDMized
Monday, August 30, 2010 5:59 AM
Steve, I totally agree with you.
These days cars are packed with tons of accessories in the engine bay. Drop a dime in the engine bay, and it won't drop onto the floor.

All plastic covers help to "soffocate" the engine keeping it hot, very smart.

I have always believed that a cooler engine last longer and produces a bit more power. What's up with that?
Producing useless plastic covers only cost more to the companies.
It takes longer to access to the engine's vitals = more time consuming, so that you, or your mechanic will spend more time and money, and like I said, it traps heat in the engine bay.
What are those smart engineers thinking?

A side note: the BMW 135i weights about 3450 lbs. I don't see where the "relatively light" comes from.
Other than that, I do like the 135i. I wish it was 500 lbs lighter.
Steve
# Steve
Monday, August 30, 2010 9:13 AM
Man am I glad I don't have to work around an engine bay this packed, it's reminiscent of a Z32. Nice intake design in theory but the placement on top (hot?) of the motor seems like an act of desperation to find *any* location to put the filters. Have to love those PAW-proof OEM BMW Exhaust Systems. They are so overbuilt I see 15 year old E36's with their original exhausts here in CT, and they're probably driven through Winter. The muffler wall thickness alone I have no problem believing 30 lb weight reduction.
Laura Heng
# Laura Heng
Wednesday, September 01, 2010 12:51 PM
Rsmotors - Direct Injection or DI for short is the next generation for fuel delivery in modern internal combustion engines IMO. It allows for very precise fuel delivery with extremely accurate timing of the fuel event compared to port injection. As Mike already mentioned one of the major drawbacks is that there is virtually no aftermarket stand alone ECU that has the ability to drive DI fuel systems. Motec has their M1 series of ECU's on the horizon that can control DI engines but we're still waiting on them to finish up the development.

OMG It's Weasel - The pushrod you see is an adjustable sway bar end link from Velocity Motorcars. The adjustable end link allows you to correct the sway bar geometry to remove any preload from the sway bar.

Spdracernut - that rotary electronic thingy is nothing more than a potentiometer for the headlights. Many cars with OEM HID's will have adaptive headlights that turn slightly as you turn the steering wheel, or aim themselves down as the car hits a bump so that you don't blind the drivers in front of you. There is a headlight sensor on the front of the car (left and right movement), and one in the rear (up and down movement).

Steve - I agree with you on the intake location. We plan on fabricating a new intake system that utilizes the stock intake box. **gasp**

JDMized - Fresh off the showroom floor the 135i weighed in ~3300lbs. This is a stripped down 135i without any factory options. The 135i is approximately 200lbs lighter than the 335i with the same option package. You get the same twin turbo motor and suspension in a smaller, lighter package. It is fairly easy to get a 135i under 3000lbs without cutting a single thing out of the car.

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