Page Options
You are here : Magazine Articles
  Minimize
20
AMS Ducati hypermotard cam install
Although we are sure we could have done all of this, it was nice to have AMS handle it.  Having factory mechanics and factory warranty is nice too!

The DP cams have more lift and duration than stock and still use the factory rocker springs.  They also come with an ECU tuned for them plus the DP exhaust we installed in our last installment.  After installation AMS touched up the tuning of the ecu at idle and low rpm and confirmed our bike's power on their dyno.  With our new mods Project Ducati Hypermotard pumped out an impressive 90 hp @ 7750 rpm with 67 lb/ft of torque @ 4850 rpm.  This was a healthy gain of 12 whp and 2 lb/ft of torque over stock. The power gains were accross the powerband but mostly in the mid and top rpm areas.  We did not lose any low end torque.

hypermotard dyno sheet with exhaust, ecu and cams

AMS Ducati Performance Cam installation
Ok the cams are in and time for more goodies, whew.

The stock levers were pretty high quality parts but we wanted to up the bling factor a bit and install a short type adjustable part to suit our two finger brake and clutch operating habits picked up from years of dirt biking.  We got some billet parts from Pazzo Racing to fill the bill.  The Pazzo levers are short and designed for two finger operation and are quickly and easily adjustable in six different positions for reach by flipping a lever. 

pazzo lever

pazzo levers
The Pazzo adjustable shorty levers better suited our dirt and mountain bike derived two finger control riding style.  The powerful brembo monoblock front brakes made two finger stopping a snap.  The levers look awesome as well.

Pazzo levers are machined from 6061 T-6 aluminum. The levers we got featured red and black anodizing and match the anodizing on the rest of our bike perfectly.  The levers and cam locks are hard anodized for long life. The levers took only a few minutes to install and fit perfectly.  Pazzo also has longer levers for those who prefer a stock like length.

Ducati Performance slipper cltuch
The Ducati Performance slipper clutch is on the right.  A slipper clutch elimates the chance of wheel locking with agressive downshifting.  The DP part features all alloy construction for less rotating weight.

We also installed a DP slipper clutch at this time. A bike with a big 4-stroke engine like the Hypermotard's 1100cc L twin produces a lot of engine braking, the rear wheel can easily lock if you downshift too fast causing you to fall.   A slipper clutch is a safety device that limits back torque and allows some slip in the engine braking direction.  This prevents you from locking up the rear wheel and low siding if you downshift a little too aggressively or don't rev match well on downshifts.  When you do this with a slipper clutch, the engine’s compression braking force applies a backwards load on the clutch drum which forces the pressure plate backwards, rolling on ball bearings upwards on a set of ramps.  This compresses the clutch springs reducing clamping load on the clutch plates, allowing them to slip much in the same way that partway pulling in the clutch lever would. 

Ducati Performance Slipper clutch
Ball bearings on top of the posts of the clutch drum shown on the left will ride up ramps on the clutch cover plate on the right.  This will partially disengage the clutch like pulling the lever in part way allowing it to slip.

 

Pages: 2 of 4 Previous Page Next Page

Comments

alienpsp
# alienpsp
Monday, June 21, 2010 6:25 AM
nice project but wondering weather anyone in motoiq is interested in making one project KSR110
until240
# until240
Monday, June 21, 2010 9:14 AM
Pazzos are ok, but I prefer the infinite adjustability of the CRG levers. In addition, they fold upwards. But with the handguards, that wouldn't help you.

Just curious, what's your opinion on the clutch rattle? I guess it's part of the Duc mystique. Loud v-twin with open dry clutch.
Mike Kojima
# Mike Kojima
Monday, June 21, 2010 10:10 AM
The clutch rattle is a Ducati noise, one of the bike's signatures.
Steve
# Steve
Monday, June 21, 2010 1:49 PM
This is such a great project with selective use of great OEM bits and some nice touches for cosmetic or minor weight loss. Steering damper on a bike this light, sure can appreciate that.

If I were to go back to road bikes, I'd rather have this than 90% of the bikes with more power - light and agile, with plenty of power, very nice work!!!
Aldayo
# Aldayo
Monday, June 21, 2010 2:22 PM
i hope that "just for looks" stuff is just on this particular proyect... gotta love the work on the bike so far... to think i got uber exited when i painted my bmw thumper :(
SkullWorks
# SkullWorks
Thursday, December 02, 2010 11:41 AM
I hope you have given up on this project after discovering you paid someone else to install your cams "with the stock valve springs" because you couldn't find them...hint Desmo doesn't use valve springs...

Lift the valve as high as you like leave it open as long as you can imagine spin it to the moon and back valves can't float Desmo uses no valve springs, THAT'S THE WHOLE POINT


Mike Kojima
# Mike Kojima
Thursday, December 02, 2010 11:56 AM
It does have valve springs, they just don't do the main job of closing the valves.
SkullWorks
# SkullWorks
Thursday, December 02, 2010 3:07 PM
Mike,
They are not valve springs they only exist to keep the closing rocker arm in place and are there only to take up slop in the follower.

The critical point here is that the article reads like at some point the valve springs need changed out if high lift or radical grinds are employed,

Care to argue that point?

Mike Kojima
# Mike Kojima
Tuesday, December 28, 2010 6:31 PM
After looking at what I wrote, I agree with you, my wording was not the best. I will rewrite it to make it more concise. The Ducati valve springs are critical because the bike will be hard to start and not idle well without them.

If the lash take up part of the ramp is aggressive like many conventional mechanical solid lifter cams, the Desmo valve train will probably not be happy being potentially hard do start and not make much low rpm compression as these prings are pretty light. So the cam has to be designed by someone experienced with Desmo drivetrains, like the factory.

I guess that the springs are not like conventional valve springs because they are not coaxial on the valve stems like conventional springs.

They are critical for low rpm valve sealing though so they are valve springs. Do you know what they are actually called? Rocker arm springs?
SkullWorks
# SkullWorks
Wednesday, December 29, 2010 3:42 PM
Mike,

The spring is only referenced as "the closing rocker arm return spring" in my '03 M620ie FSM.

No arguments on the complexities of the geometry and the understanding required to design a cam, and once designed production of said cam would be just as interesting, given the small radius required on the closing arm's peak of it's ramp during the opening of the valve. It would almost require EDM or Hard milling but there is no clearance for such.

Mike

Post Comment

Only registered users may post comments.

          MotoIQ Proudly Presents Our Partners:


Copyright 2012 by MotoIQ.com
Privacy StatementTerms Of UseAdvertise