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Mike Kojima posted on February 15, 2010 18:58 
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| The IAME HPV engine is a 100cc two stroke piston port engine. It has a reputation for durability, low maintenance and reliability. It is also exceedingly flexible, capable of anywhere from 8-20 hp depending on what class it is set up for. To switch classes, all you have to do is switch pipes, carburettors and intake restrictors. The top rpm is also regulated this way from 13,500 all the way to 20,000 rpm. This engine is a good choice for a young racer as it can be upgraded and moved though 4 different power levels and classes inexpensively as the racer gets older and more experienced. |
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| Christa's class is going to be HPV-1 which is the most restrictive HPV class. Parts limit the engine to around 8 hp. The pipe is one of the parts that define an HPV-1 engine. It is a spec pipe that is designed for a wide powerband and to limit peak power. |
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| The pipe's diffuser has small bleed holes that limit top end power. These are checked with a go-no-go gage. |
We also decided to run an IAME HPV engine for its durability and reliability. The HPV engine is an air cooled piston port two stroke spec engine which must be raced in stock form. The HPV can be run in 4 different classes from HPV-1 through HPV-4, which range from 8 to 20 hp. The power levels are controlled using different pipes, carburetors and inlet restrictors. This way the kart can be upgraded as Christa's skill level rises and she can compete with this kart into her teens. The HPV engine uses a simple single speed drivetrain with a spec fixed centrifugal clutch, all good things as clutch tuning is a significant trick in other classes and a spec clutch means one less thing to mess with.
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| The HPV-1 engine uses a tiny Walbro pumper carburetor, an airbox and an inlet restrictor to limit power. The restrictor is the red anodized piece shown here. |
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| Clutch tuning is a big part of single speed kart racing science. HPV classes outlaw this and you are required to run a spec clutch. This eliminates a bunch of fiddling around and testing. Horstman makes the spec clutch. |
One of the cool things about the classes for kids is that there are plenty of good karts on the used market as kids are always outgrowing and moving up in racing classes. After some searching on Craigslist we found the kart we were looking for, a 2006 Top Kart Cadet with a low hour blueprinted engine by Hyper Racing Engine's Terry Nash. Since kart chassis development changes frequently, we called our local dealers to find out if the 2006 chassis was still competitive which they assured us it was. Blueprinting is making sure that the engines specs are all toward the good side while staying within the rules which can make a big difference. A blueprinted engine is a major expense and the fact that the kart had one was a big plus. The kart was fully sorted and had a winning history. The price was right and it was purchased. One thing about our poor economy is that there are plenty of deals on the market. A new HPV powered Top Kart Cadet goes for around $5500 so used is a great way to go.
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| A Digatron electronic dash has a sensor for lap time, a digital tach and cylinder head temperature displays. |
Monday, February 15, 2010 10:57 PM
I remember reading in the Forum section that you're going to need to add around 80lbs of weight to the seat because she's so light relative to the competition... If that's the case would you be better off mounting the seat more rigidly so that the weight doesn't shift around or are you still better off with some slip in the seat?
Monday, February 15, 2010 11:11 PM
That,s so cool!
Tuesday, February 16, 2010 1:20 AM
I don't know yet, have to test.
Tuesday, February 16, 2010 5:47 AM
Go Karts are a ton of fun. I work at the local public kart track and even though those karts are fairly slow (they top out around 40 or so), they are a blast to drive. They're also incredibly easy to work on, so she could easily do all the work herself (it takes about an hour to disassemble one of our karts and about two hours to rebuild it. Motor rebuilds are about 2 hours).
Tuesday, February 16, 2010 9:04 AM
Karting is too much fun! Ive been trying to find a decent used kart for awhile, but selection is pretty thin were Im from. Dirt track karts are plentiful though, as well as tracks, so ive been thinking about getting into that... How much did you pay for this one before the rebuild?
Tuesday, February 16, 2010 9:54 AM
Nice change of pace....Great article Mike!
Tuesday, February 16, 2010 10:29 AM
I paid $1500 which was a bargain considering that the engine alone normally goes for more than that.
Tuesday, February 16, 2010 5:33 PM
Such a nostalgia.....coming from Europe....I experienced the same thing. At 7 I got my first kart, but 16 I had 7 karts laying around....best way to learn how to drive in my opinion.
Tuesday, February 16, 2010 10:13 PM
The safety wire doesn't surprise me. It's good practice to safety wire everything on track day motorcycles too. I guess it makes sense... a part flys off a kart of bike, it's flying straight into the person behind it. No car body to protect the driver/rider!
Wednesday, February 17, 2010 1:53 AM
Mike, I wish my parents were as cool as you! I had to make due with soccer and basketball. Have a blast!
Wednesday, February 17, 2010 5:08 AM
Nice write-up Mike. You mentioned how different the set-up theories are when compared to street cars. When tuning cars, it's all about working around the relatively fixed center of gravity, and on the karts, you're finely tuning the c/g to make the chassis handle.

Wednesday, February 17, 2010 10:30 AM
This is the Kart I wished I had when I was a kid. My dad bought me one when I was the same age as Christa. I wanted a Margay with twin Mac 101's but I got a no name kart with a Briggs and stratton lawnmower engine. Still that was a pretty extravagant thing for my Dad to get me back then as it cost $120 bucks or something. Our family had a black and white tv, an AM table radio, only one car and my mom didn't work (thats how American families used to be!). That poor kart, it survived me grinding the head on the sidewalk to get the compression up ( could not afford the $10 high compression head!) and me gutting out the muffler with a big drill bit (boy did my dad get mad) and I drove the crap out of it until it had no compression and would not start anymore. Then my dad traded it for a new gate for our yard! My dad helped me build a dirt oval with an infield road course in our 1/2 acre backyard and I used to drift all over the place. It was so fun. One kid brought his real Mac powered real racing kart over and I smoked him probably because I could out drive him. My friend down the street's family owned a nursery and we would drive there because that place had real long straights where you could get probably 30 mph! I would push my kart 1/2 mile to their place sometimes. Then one day he crashed and wrecked a greenhouse. That was the end of that. Christa doesn't know how lucky she is. I would have died to do what she gets to do!
Wednesday, February 17, 2010 2:13 PM
Bumpers may be ugly but I can def see it on a lightweight cart, wheel to wheel has some bad potential outcomes. I saw up close and personal my father's F Atlantic car launched airborne off wheel-to-wheel contact and flip full 360 (guy stuffed his front wheel into Dads, trying to close the door on a clean pass). Car landed wheels down but not before doing a full corkscrew-like turn in the air, slammed into the barriers on the outside of the corner (old Turn 9 at Portland OR). I was working behind the pit wall, and the entire thing happened in front of and toward me, I will never forget that. That is so cool how the compensation works for the live axle, taking into consideration chassis, etc. Sure is different from the days I remember of B&S motors on simple chassis running NASCAR-like Ovals...awesome stuff Mike, def write more as you can find time, please.
Wednesday, February 17, 2010 2:19 PM
How much did the shunt cost your family? Atlantic parts are expensive! I made some mistakes on the adjustably part as I forgot a lot of other adjustments. Caster, camber, track width, ride height and corner weight are all highly adjustable on this kart. I re-edited. The lack of diff makes everything pretty critical. A 1/4" change in track makes a big difference. Right now I am in the process of training Christa how to give feedback on the handling so I can tune the chassis.
Wednesday, February 17, 2010 6:50 PM
Wow, that is a deal Mike. I think my track paid like $5000 a piece for its Sodi Karts. And they aren't anywhere near that high tech.
Wednesday, February 17, 2010 11:35 PM
I was browsing the Tillett site and ran across their "seat forward" brackets. Maybe you could fab up something like them to help out with the size of the new kart? http://www.tillett.co.uk/racing-accessories.asp
Thursday, February 18, 2010 3:10 PM
So mike, what will be Christa's first car?
Thursday, February 18, 2010 4:08 PM
Her seat is pretty forward to where it is pretty close to the steering wheel support. I dunno what her first car will be. She seems to like Top Fuelers. She told me Pro Stock is to slow and boring.
Thursday, February 18, 2010 4:46 PM
This is so cool. I'd love to grow up in a "racing household." =) Best of luck and I look forward to reading all the updates!!
Thursday, February 18, 2010 8:26 PM
Does anyone have one of those midevil people stretcher machines somewhere ? She might be able to fit the kart next week ? Maybe some of those really tall platform go-go shoes ? As serious as I get karting is heading to Dromo1.
Friday, February 19, 2010 8:24 PM
Ohhhhhhh No Mike... No you didn't..... How much is one of them to build??? I can put Mercedez in one.. We can get youth league going of all the kids
Sunday, February 21, 2010 10:42 AM
Very cool. Thanks for the write-up! Christa, I am looking forward to hearing more about your carting as we move into spring and summer. Way to go!
Friday, March 05, 2010 9:54 AM
Very glad to see she is following the family traditions. She is going to shatter a lot of young boy pride. Great to see you are encouraging her. When my youngsters come around to it, I will be doing a similiar route for them if they so choose.
 
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