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Connecting rods

Cunningham rods
Cunningham titanium rods are pretty high tech awesome!

The pistons are attached to a dog bone shaped metal rod.  This is called the connecting rod. The connecting rods job is to transfer the force of the explosion shoving the piston down the cylinder bore to the rotating crank. The connecting rod is attached to the piston by a pin known as the wrist pin. This is called the small end of the rod.  The other end of the rod is attached to the crank.  This is called the big end of the rod as the crank’s journals are much bigger than the wrist pin journals. The crank journals are bigger because the crank journal continually rotates at a high speed as opposed to the simple rocking movement at the wrist pin end of the rod.  The high speed rotation requires additional bearing surface area to prevent the rod and crank from being damaged by friction. The big end of the rod spins smoothly on the journal of the crank on a pressurized oil film on a soft metal sleeve bearing.  On a typical engine the small end of the rod has a bronze bushing for the wrist pin that is fed by splash lubrication.  On some engines the wrist pin is fed from oil scraped by rings from the cylinder walls through a passage from the oil ring groove called a pin oiler.  Rarely the pin is fed pressurized oil from the rod bearing from a hold drilled through the rod from the rod's big end.

crower rods
Crower rods are light and strong if not as exotic as the titanium rods.

Crankshaft

Nissan SR20 crank
This is the crank from a 4 cylinder engine.  Think of it as 4 bike cranks stuck together.

The crank in an engine is exactly like the crank on a bicycle.  It transfers an up and down force, which is the pistons being forced down the bore by the fuel/air explosion, into a rotating motion that can be used to spin the wheels.  The crank has off set throws, exactly like your bicycle’s crank except the rods and pistons serve the same function as your legs, when pedaling, by pushing the upward throw down as the piston is pushed down the bore by the explosion of fuel and air. This is what makes your car go!  After the piston goes down, the crank rotates and the piston is pushed up the bore again until it reaches the top where it can be pushed down again by another explosion of fuel and air. The crank rotates on its main journals on oil film lubricated sleeve bearings just like on the big end of the rods.

k20a honda
Crank and rods in place in the block.

 

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Comments

arsine
# arsine
Thursday, January 14, 2010 6:16 AM
does a rotary have its own cycle? from what i've read it follows a four stroke cycle, just does it a little differently
Mike Kojima
# Mike Kojima
Thursday, January 14, 2010 7:57 AM
Its more like a two stroke.
joelcrookston
# joelcrookston
Thursday, January 14, 2010 10:48 AM
Sounds like your neighbors like Acuras and need to pop the hood from time to time.
8695Beaters
# 8695Beaters
Thursday, January 14, 2010 11:07 AM
Is this the original series from SCC or is it re-written for this site? Glad to see it back, I only have a few of the original parts and would access to the whole archive!
Mike Kojima
# Mike Kojima
Thursday, January 14, 2010 11:13 AM
I am the original writer of the series and I am updating it and re writing it for whats up now days. I took a lot of the original references to street racing and stuff out and am using newer more modern parts and will be explaining some of the newer technology and thinking in later parts.

Currently its at a simplistic level but I need to start with the basics.
RX-7
# RX-7
Thursday, January 14, 2010 11:22 AM
To elaborate, a piston reaches TDC twice for every power stroke: Once to compress the A/F mixture for combustion and a second time to push the spent gasses out the exhaust port. In a Wankle, power is produced every time a face of the rotor reaches "TDC." After combustion, the spent gasses are carried to the opposite side of the rotor housing where it is extracted, so that face of the rotor can repeat the compression/combustion every time around essentially replicating a two-stroke cycle.
JDMized
# JDMized
Thursday, January 14, 2010 4:34 PM
....that's why is not very EPA frendly...lol.....but super efficent.
I wish they were more reliably (those apex don't seem to last long) and from what I read, they have to be replaced every 50K or so. (I don't know if that's true or not)....
I also read somewhere that RE Amemiya (or R Magic) came out with some carbon fiber seals/ apex, that way they last a lot longer....again, I'm not a Wankel expert, just going by what's out on the internet.
Anyway, I'd like to see more content about forged pistons Mike....more about the differences between high silicon content, which keeps it quiet and tend to expand more), and the one with less silicon content, which tend to "slap" more, be more noisy but be a big more durable.
Whenever you have a chance.
Thanks again for posting informative stuff.
Eric Hsu
# Eric Hsu
Thursday, January 14, 2010 5:53 PM
A rotary has the four cycles but completes them in 360 degrees.

Mike perhaps you knew this when creating it but the title of the article has a sexual connotation to it. Three of the four words words are things that can happen during and the fourth can happen with three people.
Dave Coleman
# Dave Coleman
Thursday, January 14, 2010 5:54 PM
Look at a rotary as a black box and its like a 2-stroke. Both have one power stroke per revolution, both burn oil, both tend to be loud as fuck, both have unusual power density, both have weak torque and both like to rev.

Look inside a rotary and they have nothing in common with two strokes. Oil is burned for a completely different reason (to lube apex seals instead of crank bearings) and the actual combustion cycle is four separate suck-squish-bang-blow operations. While a single unit of air/fuel has to get through a whole 2-stroke cycle in one revolution, that same unit of air/fuel has 3 revolutions to get its business done in a rotary.

Just like a 2-stroke/nothing at all like a 2-stroke.

-Dave
Mike Kojima
# Mike Kojima
Thursday, January 14, 2010 8:41 PM
Dunno, Dave made up the title.
Dave Coleman
# Dave Coleman
Friday, January 15, 2010 10:48 AM
Its called a double entendre. Its French, you wouldn't understand.

Eric Hsu
# Eric Hsu
Saturday, January 16, 2010 11:09 PM
Hahah good one: http://en.wikipedia.org/wiki/Double_entendre
brainrush
# brainrush
Saturday, January 23, 2010 3:35 PM
I learned it as suck, squeeze, bang, blow. A bit easier to say than intake, compression, ignition, exhaust. It also doesn't alienate the uninitiated quite as readily when asked "how does an engine work?". Sexual innuendos break down the "engineer talk" barrier and are really easy to visualize (however inaccurate the visualization might be). Heck, tongue in groove explains itself...

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