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Project Nissan 350Z Part 2- Installing KW Clubsport Suspension and Whiteline Sway Bars

 

Project 350Z Part 2 - Installing KW Clubsports and Whiteline Sway Bars

 By Mike Kojima

When we last left off with our Project 350Z we had installed a WPC treated Nismo LSD, an ACT clutch and lightweight flywheel.  Since the purpose of our build is to create an all around fun and practice car for our friend Sera who is a professional stunt driver our next focus is going to be on the suspension.  Sera uses her Z to practice her stunt driving which includes everything from drifting to NASA HPDE’s.  Thus her car has to be adjustable and not too specialized for either drift or grip driving.

Read more about Project 350Z here!

We chose KW Suspension's Clubsport coilovers because we feel that they are one of the best all around motorsports suspensions for the serious driver for the price, maybe period!  We have had good luck with KW Clubsports and Whitleine bars giving competitive service in both Time Attack and Drift events with Dai Yoshihara’s demo GT Channel 350Z so we decided to do something similar for Sera’s car.

 

 Project Nissan 350Z Part 2- Installing KW Clubsport Suspension and Whiteline Sway Bars
The KW Clubsports are works of awesomeness!  Rust free stainless steel bodies, double adjustable damping, sealed pillow ball mounts and remote accumulators.

KW Clubsports are a unique advanced gas charged double adjustable twin tube damper.  Although some people may dismiss twin tubes as low end dampers compared to monotubes, the KW’s are a high precision twin tube with the characteristics of a monotube.  We have always felt that independent adjustability of compression and rebound damping is important for any car that is going to be tuned for optimal handling.  The Clubsports are similar to the dual use street/track Variant III coilovers but have a few features that give them a more track going bias.  Generally Clubsports have stiffer valving and spring rates for a more track going bias.

 Project Nissan 350Z Part 2- Installing KW Clubsport Suspension and Whiteline Sway Bars
The KW front coilovers have a shorter body so the car can be lowered without losing wheel travel.  The coilovers feature tender springs and pillow ball upper mounts.  Note the high quality OEM like mounts for the front brake lines.

Like the V3s the Clubsports have the rod and piston riding in the shock's inner tube with the rebound damping adjuster built into the low speed bleed circuit of the piston.  A spring loaded needle valve controls the size of the low speed bleed orifice.  The needle valve is attached to a long rod extending to the top of the piston shaft where it can be reached and adjusted with an allen wrench. The rebound adjustment primarily affects the low speed damping--shock piston velocities in the 0-2" per second range.  Low speed damping adjustment affects body motions such as roll and pitch, this is in the area which the driver feels the most when driving fast.  The piston also has a conventional deflected disc valve system for controlling the rest of the velocity range.

Project Nissan 350Z Part 2- Installing KW Clubsport Suspension and Whiteline Sway Bars 
The Clubsports in place.

 

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Comments

jeffball610
# jeffball610
Monday, October 10, 2011 10:08 AM
Nice to see some Z coverage. I'm seriously contemplating a 350Z for my next car unless an SC300 comes calling.
I also noticed you didn't do the usual teflon tape on the sway bars. Do the Whiteline bushings hold enough grease to not worry about squeaks?
I also want more videos of Sera driving.
warmmilk
# warmmilk
Monday, October 10, 2011 2:48 PM
the stock endlinks go pretty fast with stiffer sways... powergrid endlinks are the way to go for the 350Z
Mike Kojima
# Mike Kojima
Monday, October 10, 2011 2:53 PM
Or the Whiteline ones!
Der Bruce
# Der Bruce
Monday, October 10, 2011 3:26 PM
Great stuff Mike! I feel like project 350z has been so straight forward that I could go get one tomorrow and follow these through. Of course, I'd need a pro to corner balance it but straight forward nonetheless :)
x01011000x
# x01011000x
Tuesday, October 11, 2011 12:44 AM
jeffball610, in my experience with Subaru Whiteline sway bar bushings, they had to be re-greased. I got squeaks once and re-greased them. Then I sold my car so I have no idea how long it was going to last. I have heard of other Subaru owners getting squeaks due to Whiteline bushings becoming unlubed, but it was on a forum so I have no idea if the bushings were properly greased in the first place.

I have taken off Whiteline sways bars off a friends car, and we grease them every time. They are usually pretty dry, but maybe we are not using the right grease. We hit them with moly, don't know the brand though.
Mike Kojima
# Mike Kojima
Tuesday, October 11, 2011 2:34 AM
Silcone grease wroks pretty awesome.
Steve Choi
# Steve Choi
Tuesday, October 11, 2011 7:19 AM
What is the point of using a solid anti roll bar? Material at the center does not contribute to the torsional moment and is simply unstressed weight.
Mike Kojima
# Mike Kojima
Tuesday, October 11, 2011 9:59 AM
Material at the center significantly contributes to torsional stiffness, just not as much as on the surface. It's the bars rate that matters not if it is hollow or solid.
x01011000x
# x01011000x
Tuesday, October 11, 2011 10:50 AM
If you Google for "Whitline Hollow versus Solid Swaybars", the first link should be a white paper published by Whiteline discussing some differences.
Pork
# Pork
Friday, October 14, 2011 7:31 AM
A good read. Mike, does the accumulator / bladder function exist in other models of Clubsports? I have KW Clubsports in my S15 but they have no external reservoir.

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