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 Stoptech 350z brake upgrade

Stoptech's Nissan 350Z Bombproof Brake Upgrade

By Mike Kojima

Team Falken Drift Ace Dai Yoshihara is currently developing a Nissan 350Z roadster for competition in Time Attack street classes.  Unfortunately the 350Z roaster did not come with Nissan's excellent performing Brembo track package brakes.  In the cars maiden outing at the Buttonwillow Superlap Battle, the car was hampered with multiple problems with the brake system on the car.  The car had been fitted with an aftermarket prototype performance brake system for the SEMA show.  Fortunately this kit didn’t become a production piece as it should have stayed on the show floor. The car was plagued by cracking rotors, fade, long pedal and the rotors separating from the hat section.  This prevented the car from doing well.  The brakes would only last a lap or so before problems started.

 Dai Yoshihara's 350z time attack car
 Dai Yoshihara is testing this 350Z roadster for Time Attack Street class and NASA wheel to wheel competition in PTB class. The 350Z is prepared by Costa Gialamas of GTI Technical Innovations.

 In order to cure the brake issues a more race oriented kit was obtained from Stoptech and installed on the car. We chose Stoptech for its track performance but in this case this system will also work exceedingly well on the street.  We selected Stoptech's standard big brake kit.  The kit features Stoptech's venerable ST-60 six piston front calipers and ST-22 2 piston rear caliper.  Stoptech also features a kit with a larger 4 piston ST-40 rear caliper but there is no actual performance difference although it looks super cool.  Since there is no advantage for performance we stuck with the smaller and lighter ST-22 caliper for less unsprung weight.

 Stoptech st-60 caliper
 Stoptech's ST60 caliper used in the front of the Z features a stiff forged alloy body and six pistons.

One of the Stoptech caliper's coolest features is a forged aluminum alloy body. Forging is a superior method of forming aluminum when an aluminum billet is heated and basically smashed into shape using many tons of force into a die.  Forging produces a part with compressive stress for increased strength.  It also orients the metal's grain in alignment to the parts shape.  Putting the grain in the right direction increases strength and dimensional stability, much like how putting the grain of a piece of wood in the direction of stress makes for a stronger wood part. The pressure and stress of working the metal during forging also refines the aluminum's grain making it finer and eliminating voids and other internal flaws that can weaken the structure.  This also makes for a much stronger part.

 Stoptech ST-22 caliper
 The ST22 rear caliper is also forged and features two pistons per caliper.

 

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Comments

Jasonrg77
# Jasonrg77
Thursday, June 24, 2010 7:38 PM
So the Stoptech brakes are 18 lbs. with the dust cover vs. the stock brakes are 21 lbs. with the dust cover? I'm not sure I understood clearly.
So is there a plan to strengthen the knuckles?
speedball3
# speedball3
Thursday, June 24, 2010 11:13 PM
I was a little confused in the first few pages, as I wasn't aware of how the stock 350Z brake calipers are aligned. A quick Google search solved that though, but still, a reference shot would be nice. And earlier than pg 5... which I'm assuming is the rear caliper anyway ;-)

Quick question on the caliper alignment of the 350Z... anyone know why Nissan chose to mount it at such an odd angle? Are they cleverly packaging the steering rods or front sway or ??? Why didn't/couldn't they choose the rearmost part of the rotor (which I always thought was "better" than the front, if it was possible)?
Mike Kojima
# Mike Kojima
Friday, June 25, 2010 1:52 AM
For the weight read carefully and add, its 1/2 lb total difference. Nissan has no plan to strengthen the knuckles on an out of production car. If you read the text the problem is the wheel bearings.

As far has how the stock caliper is mounted, who knows. For mounting the caliper at the rear of the rotor, self aligning torque is slightly better but cooling is worse.
karay240
# karay240
Friday, June 25, 2010 9:23 AM
Front Caliper location is mainly dictated by steering rack placement. Most Nissans have the steering rack behind the X-member, so the calipers end up in the front.

From a strictly performance stand point, having the caliper in the rear and rack in the front is better in just about every way (Self Aligning, Bump Steer, and Cooling... more on the cooling later) Just look EVERY serious car...Mclaren, Ferarri, Lambo, Porsche, Audi, BMW etc etc... except the R35. The only reason I can think of going the other way is packaging.

So back to the cooling, With the caliper in the back and out of the way of airflow, there's plenty of room for ducting to the brakes
Steve
# Steve
Friday, June 25, 2010 2:46 PM
Excellent article and detailed walk-through of the design "whys" and "hows". Having tracked a stock 350Z with thankfully just stock power I can relate to the ridiculously under-spec non-Brembo brakes. Even the Brembo's on my G Coupe came with questionable pads, heavy and cheap rotors. W/o track use even they were done well before 25k street miles. Due to the OEM pad compound choice they wouldn't have lasted long on a track, either.

The Stoptech attention to detail and real-world use is impressive. I particularly like the thought put into the proportioning issue, that really helps when you're working with a dual use car like a lot of us and don't really want to mess with dual MC's, etc.

Nicely done!
Steve
# Steve
Friday, June 25, 2010 3:06 PM
Hmmm...looks like Nissan bolted up my Brembos in about the same spot as OEM Nissan, have to think about that:

http://homepage.mac.com/stracy01/.Pictures/v35CLEARSIDES/DSC00410.JPG

Not the ideal spot and I really want to dump the one-piece rotors, I just run into clearance issues in front with the 18" Winter Wheels (yes I drive it 4 seasons) going to even larger than stock (Front 324 × 30, R 322 × 22). But for all the reasons covered here they will be 2-piece sooner or later.

http://www.facebook.com/photo.php?pid=239519&l=482ea450ed&id=1746021421

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