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EFI 102 “Understanding EFI Processes Through Detailed EFI Sub-system Analysis”

by Christian Krahenbuhl

This is the second of four EFI articles from Cobb Tuning. This article will provide a more precise focus on modern EFI Systems; introducing you to various closed-loop control systems and explain how some of the basic calibration/tuning feedback systems are used. We will again introduce you to the new terminology and rhetoric used by tuners, engineers, & engine calibrators. This article will use more advanced animations and hands on exercises (with a spreadsheet) to educate you as to how calibration of modern EMS is done. We will breakdown the EMS into sub-systems; we will look at separately understanding and calibrating the Fuel System, the Ignition Advance System, the Boost Control System, the Camshaft Phasing System & Other Control Systems.

Read Part 1 here!

Many think that modern EMS is too complex...which is not the case. Modern EMS has not changed much since the mid 90's so have no fears about something being too complex. Simply take the time to break down the entire EMS into various sub-systems, then sub-components from there and the bigger picture becomes much more simplified. How fuel is injected or spark is delivered has not changes significantly for several decades so relax and enjoy the ride.

Below is some additional common vocabulary, acronyms, terms, & rhetoric used in EMS tuning...and how they are used in EMS calibration. Some of these variables are not available in every vehicle; they are only available in specific vehicles.

ATDC – An acronym for After Top Dead Center, which is usually referring to crankshaft degrees.

Algorithm – A finite set of well-defined instructions set-up to process data by taking a given input and terminating to an output. The algorithm is essentially how a computer processes information.

BTDC – An acronym for Before Top Dead Center, which is usually referring to crankshaft degrees.

CI – Compression Ignition diesel or gasoline engine.

Closed Loop System – An EMS sub-system which has a dynamic ability to trim (or modify) its performance based on feedback from various sensor inputs.

DISI – Direct Injection Spark Ignition internal combustion engine.

direct injection engine

Pages: 1 of 7 Next Page
Posted in: Magazine, Tech, Engine

Comments

mikemiessler
# mikemiessler
Tuesday, April 20, 2010 1:30 AM
absolutely wonderful! Im lovin' this series so far. thanx guys.
gman
# gman
Tuesday, April 20, 2010 12:59 PM
This is a good guide for tuning, not necessarily calibration. OEMs do calibration, the aftermarket handles tuning. Yes, there is definitely some overlap there, but engine calibration is much more involved than you described.

Tuning is when you tell the ecu to retard spark a certain amount when it "detects" knock.

Calibration is when you tell the ECU that the big spike in voltage from the knock sensor isn't knock but normal engine noise, and that this noise occurred during a time period where knock normally wouldn't occur, so just ignore that noise, but don't ignore real knock... yep.

All in all, it's a good read. I'm just a bit defensive about the calibration vs. tuning issue.
Wrecked
# Wrecked
Tuesday, April 20, 2010 3:06 PM
Doesn't MBT stand for Maximum Brake Tourque?

I
Mike Kojima
# Mike Kojima
Tuesday, April 20, 2010 3:10 PM
No
Evan
# Evan
Tuesday, April 20, 2010 3:31 PM
Page 7 says "Notice how the ECU has been calibrated to shut the throttle duty cycles down to 25% by 7000 RPM, this is done to further protect the motor from an overrev or overrun event. The calibration of this table can dramatically change how a vehicle drives." Is there a sample table that I missed somewhere?
Wrecked
# Wrecked
Wednesday, April 21, 2010 7:44 AM
Re: MBT

I have seen it many times as Maximum Brake Torque and as Minimum advance etc . In University we were told Maximum Brake Torque. The concept is the same though, whatever the correct definition is. I always thought Minimum advance for Best Torque was just something people used to remember what the concept is.
BenFenner
# BenFenner
Wednesday, April 21, 2010 8:26 AM
For some crazy reason I always had it in my head as Mean Best Torque. The average highest torque output. I have no clue if that's "right".
BenFenner
# BenFenner
Wednesday, April 21, 2010 8:30 AM
I always just assumed the high pressures for direct injection systems came from electric pumps. A mechanical pump makes tons of sense. Learn something new today: check.
brainrush
# brainrush
Thursday, April 22, 2010 2:36 PM
awesome article, I love these technical in depth looks at EFI systems.
Nick
# Nick
Friday, May 07, 2010 1:36 AM
Excellent technical article. Keep 'em coming!

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