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Front splitter fabrication
Last Post 10-18-2010 12:36 PM by rawkus. 54 Replies.
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HorsewidowerUser is Offline
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02-13-2010 08:16 PM  
Posted By Mike Kojima on 02-12-2010 10:03 PM
CFD for dummies?



 

No kidding.  I've heard that there are reasonably decent CFD packages for desktops, but haven't spent the time to research it yet.

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03-16-2010 11:56 AM  
I bought three COT splitters for $5 a piece. I oughta be able to make something out of them. They are made out of Tegris and are pretty durable. Should get them delivered tomorrow. Might be to late though to be able to alter them to fit the Mustang for this weeks open test at Thunderhill. Bummer, waited to long to pull that trigger.

Bob
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Mike Kojima

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03-16-2010 01:33 PM  
What is a COT?
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03-16-2010 02:47 PM  

Nascar Car Of Tomorrow

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03-18-2010 12:05 AM  
Is this the normal price or did you get a special deal? I would like to check a few of those out for raw material.
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03-18-2010 08:32 AM  
http://racingmetal.com/

You need to call and ask. Nice guy on the other side of the phone. Shipping was more than the splitters, all in I'm about at $25 per splitter.

Bob
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Mike Kojima

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03-18-2010 02:52 PM  
I have been trying to find a place to buy Tegris all day. Its proably a lot cheaper than the carbon honeycomb stuff I have been using. Anyone know how to buy sheets of the stuff?
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03-23-2010 12:18 PM  
Woot!!! They finally showed up. Fed-ex guy and everyone in the office was trying to figure out what was in the package. These things are huge.

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05-12-2010 08:02 PM  
Started fitting one of the COT splitters this evening. Man I lucked out, they are almost made for my app!! On the COT, they expose 7" of the splitter, I'm shooting for more like a max of 4". The width of the splitter is perfect, though, as is. I can use the existing strut holes for my car, so that will save some time, but I'm going to have to spend some time fabbing the mounts to the car. Shouldn't be too much trouble though, maybe a little welding. I spent far more on the struts than the splitter, I should have cheaped out and just made some. Turnbuckles would have been more cost effective, but not as aesthetically pleasing.

They don't extend as far back as I would like, so I'll have to decide what i want to do...chop one up for an additional 6 to 10 inches to reach the wheel arches, or fab up the extension with something else. OR just live with a short splitter. That may end up being the short term solution.

Bob
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06-24-2010 07:31 PM  

Finally found the camera:

 

Mounting the COT Splitter: 

Mocking it up on the nose (not exactly my favorite color).  From the marks on the splitter, the NASCAR guys mount these things with a 7" depth.  Wow, pretty deep.

Photobucket

 

Looks like it'll be easy to mount, plenty of splitter to bolt to the lower nose rail:

 

I'm going to mount it with a little more than 4" of lip, its going to be a little short on the sides:



Mocking up a strut, I'm a little embarrased to say I was too lazy to fab these, I bought them from a circle track vendor:

I decided to use the holes that were already drilled through the splitter.

 

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06-24-2010 07:51 PM  

The underside of the splitter, they used a 3/8" bolt to mount to the COTs, so I thought I'd do the same.  You can really see the look of the raw Tegris here:

OT: You can see how much we've had to tape up the radiator inlet to try to get heat into the engine:

Nose cover stripped, preparing to mount the top of the struts:

Mocking up the top:

Upper mount:

Mocking up for the bolts.

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06-24-2010 08:00 PM  
All the struts mounted:



3/8 washers I bought were 1" in diameter. I needed to cut a flat bottomed hole to spread the pressure from the bolt and washer. I'm glad I kept my wood working tools cause a 1" Forstner bit was just the ticket.



This jig helps a lot:



To finish up, I drilled the holes through the cover with a uni-bit and then painted the splitter satin black:


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Acton

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06-25-2010 04:31 AM  
Nice job.
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06-25-2010 06:02 AM  
Sweet!
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06-25-2010 01:56 PM  
I love you radiator ducting, and the whole car for that matter! Would you mind taking a shot of how it fits with the motor?

Nice work on that splitter too!

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06-25-2010 05:56 PM  
I have to look for some pictures. Its not so easy to remove the nose cover now. Check my thread in the Ford section, I'll post any pictures about the ducting there.
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Endo

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09-20-2010 10:34 AM  
I have aquestion about aero since I just bought a splitter for my car I am trying to figure out if adding an air dam under the sitter will negate the effects of the splitter itself and or create more lift then previously present or would it increase aero efficiency?
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09-21-2010 11:58 AM  

Its an excellent question, but one that I don't have an academic answer for.   My conjecture is that it would not be as effective, instead of piling up air on top of the splitter and accelerating it under (thereby creating a low pressure area, which creates the downforce you are seeking)  you'd simply be stagnating air in front of the dam. I'm not an aerodynamicist, nor do I play one on the internet. I've read several books, which only makes my advice dangerous.

When faced with those kinds of questions, I look to what top end teams are doing with their cars.  I'm not aware of any team that puts an air dam under a splitter.  I think you could ask yourself if the splitter is actually working properly if you put a dam underneath it. Doesn't that fundamentally change the very nature of the device?  Splitters are getting thicker and thicker, possibly for rigidity and also so that the underside can be sculpted to create venturi to work with flat bottom plates.  

I would suggest that you add the dam to the top of the splitter, allowing the splitter to function properly.  I assume that you can place the splitter as close to the ground as you would have made the bottom of the dam.

 

Maybe one of the real experts will chime in and address your question.

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Mike Kojima

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09-21-2010 05:59 PM  
Airdam under splitter= very bad.
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09-22-2010 06:29 PM  
Thanks guys that is what I was thinking. Now my only problem is finding this Tegris material if Mike would answer me to as wether he found where to get it or not. My issue is I have purchased an ABS windsplitter that I thought and hoped would be functional but was mistaken and it provides more looks than anything which I am going for 80% function 20% looks and this right now is just 100% looks and is about to be removed from the car so I can use it as a template if I find this other material.
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