spdracerut
 MotoIQ Engineer Send PM Posts:613

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| 03-28-2011 08:20 PM |
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Learned something very interesting about how McLaren and one other team (Ferrari? can't remember) do tuning with their new rear diffuser. They're using exhaust flow to increase the effectiveness of the rear diffuser, so that requires as much exhaust flow as possible over the diffuser at all times.
So the throttle plates are always open between 90%-100% according to the tv commentators. That way, the engine is always pumping air over the diffuser. Fuel and ignition timing is used to control power. It's almost like a diesel!
No more engine braking really, but I guess the KERS can help with that. But they probably still had to beef up the rear brakes. |
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Fly'n_Z
 MotoIQ Staff Send PM Posts:154

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| 03-28-2011 08:40 PM |
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The other team I recall being mentioned was Renault, they also mentioned how it changed the sonic character of the car. I suppose there might be a little bit of a fuel penalty to doing things this way? Sure seems like a really clever idea. |
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spdracerut
 MotoIQ Engineer Send PM Posts:613

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| 03-28-2011 09:39 PM |
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Ah, yes, you're right. It was Renault. I don't think there's necessarily a fuel penalty, but getting proper combustion is probably tricky as the A/F ratio has to be in a reasonable range. So to do that, maybe there are conditions where they have to spray more fuel than would be necessary if they used the throttle plates to regulate mass air flow. Then just retard the ignition timing to regulate power. Just making guesses. |
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Mark_F
 MotoIQ Prodigy Send PM Posts:268

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| 03-29-2011 03:55 AM |
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Yeah, this is the cause of the differing sound. You could definitely tell it was cut. If you listen to a race car with TC coming out of a turn with throttle down it has the same cut sound and a lot of the cars have a similar pit lane cruise sound. Renault's is energizing the air under the car with the front exit exhaust, which is supposedly going to be on more and more cars. |
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Robbie
 MotoIQ Newb Send PM Posts:47

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| 03-29-2011 05:35 AM |
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Renault isn't energizing their diffuser, they're using the exhaust as a seal to effectively turn the car into a ground effects car and minimize the effects of the stepped floor. So now the entire underside of the car behind the sidepods is part of the diffuser. It gives them a larger expansion ratio like the old double decker diffuser. I'm pretty sure there's no fuel economy penalty for the always on exhaust, I'm pretty sure they're cutting fuel off too, or running very small amounts and just using the engine to pump air. |
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sticky667
 MotoIQ ASE Certified Send PM Posts:217
 west covina
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| 03-29-2011 06:02 AM |
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they are using the over run on the engine to keep the exhaust gases flowing.. that's why it gurgles off throttle.
www.youtube.com/watch
you can hear it pretty well on this vid. most of the teams are using it now.
btw this isn't new technology. it's been around since the early 80's. and the FXMD NSX used it on their aero package too.

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spdracerut
 MotoIQ Engineer Send PM Posts:613

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| 03-29-2011 09:48 AM |
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Very interesting about using the exhaust flow to basically make the car a ground effects car.
It's not the use of exhaust flow working in conjunction with the rear diffuser that I find interesting as you guys have pointed out it's old tech, it's the fact that the throttle plate never closes more than 10% from fully open.
Usually, the throttle plate controls the mass flow rate of air. You measure that, you inject fuel somewhere in a range around stoich and it burns. For the fuel to burn, the A/F ratio has to be in a range around stoich. Go too rich or too lean, and it won't burn. So here's the issue. Maybe you're at an operating point where the throttle plate would typically be open only 20%, but now the lowest it will go is 90%. So it's pumping way more air than is required which would make for an overly lean A/F ratio that will not burn. So how do they get around it? I guess the only way is to spray the proper amount of fuel, which would typically be too much for requested power, and use ignition timing retard to limit the power. Or, maybe only spray fuel in 2 or 4 cylinders to reduce power and leave the others deactivated. Hmm... that seems to make more sense as no fuel would be wasted. |
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kreimer
 MotoIQ Newb Send PM Posts:25

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| 03-29-2011 10:57 AM |
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Not only is this old tech, this is old news - Ferrari, RB and Mclaren were doing this last year - including the special engine settings to sustain flow with the overrun. Nearly everyone this year is running an exhaust blown diffuser now, but Ferrari and RB seem to have the most extreme solutions.
Ferrari:
RB:
Mclaren:
If Mclaren's design looks a little bit roughshod compared to the 'rari and the drinks company, it's because they were running a completely different exhaust set up in testing 2 weeks before the race in Melbourne - described as "more extreme" by team principal Martin Whitmarsh - and had to change the system due to reliability issues. Rumour is that they only had time to produce one diffuser/floor for each car for Australia.
Renault isn't energizing their diffuser, they're using the exhaust as a seal to effectively turn the car into a ground effects car and minimize the effects of the stepped floor. So now the entire underside of the car behind the sidepods is part of the diffuser. It gives them a larger expansion ratio like the old double decker diffuser.
As far as the "skirt" theory of those front exhausts go - that's one way it might work. I've read that the vast majority of the exhaust gas actually goes under the floor though. I've also read that there's a possibility they've tuned the exhaust pulses to alternate going under and over the floor. (if you look at close up high def pics you can clearly see their exhaust outlets have a divider in the middle of the pipe)
Little difficult to make out where this shot is, without context, if you're not familiar with F1 cars, but that's the turning vane on the left, and the sidepot on the right
It's hard to say, without a fairly intensive aero investigation what exactly the flow is doing - I wouldn't be so quick to admonish others that their theories are wrong. One thing to remember is that those sidepods already have pretty good underbody sealing with the massive wake coming off the front tires.
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spdracerut
 MotoIQ Engineer Send PM Posts:613

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| 03-29-2011 05:21 PM |
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Posted By l4mbch0ps on 03-29-2011 12:57 PM
Not only is this old tech, this is old news - Ferrari, RB and Mclaren were doing this last year - including the special engine settings to sustain flow with the overrun.
Got any links to info on the 'special engine settings'? That's the part I'm intrigued about.... I only have my guesses as to the method so far, so I'm curious as to what's actually done. |
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sticky667
 MotoIQ ASE Certified Send PM Posts:217
 west covina
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| 03-30-2011 06:18 AM |
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Posted By spdracerut on 03-29-2011 07:21 PM
Posted By l4mbch0ps on 03-29-2011 12:57 PM
Not only is this old tech, this is old news - Ferrari, RB and Mclaren were doing this last year - including the special engine settings to sustain flow with the overrun.
Got any links to info on the 'special engine settings'? That's the part I'm intrigued about.... I only have my guesses as to the method so far, so I'm curious as to what's actually done.
If anyone would know, it would be Mark or Eric. Since they are working in the high end ecu market.
here is Scarbs analysis from last year
scarbsf1.wordpress.com/2010/07/10/r...s-q3-pace/ |
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spdracerut
 MotoIQ Engineer Send PM Posts:613

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| 03-30-2011 08:27 PM |
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Posted By sticky667 on 03-30-2011 08:18 AM
here is Scarbs analysis from last year
scarbsf1.wordpress.com/2010/07/10/r...s-q3-pace/
That appears to be old tech now. In his explanation of the method thought to be used by Red Bull last year, the throttle is only partially open to provide just enough air to burn a little fuel. The fuel is burned when the exhaust valve is open so that the expansion of the fuel/air mixture due to combustion drives the flow over the diffuser. So not a lot of mass flow of air, but a whole lot of energy.
So now the throttle is always 90%-100% open resulting in a lot more mass flow of air. So how are they tuning for what would have been part throttle. I guess it can be a bit rough because F1 cars aren't at part throttle that often. |
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Mark_F
 MotoIQ Prodigy Send PM Posts:268

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| 03-31-2011 05:03 AM |
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It was definitely old news as stated here a few times, but the announcers made it a point to illustrate that seemingly all of the cars are using it very aggressively. It was not every car and engine manufacturer with such a deep gurgle sound last year. Therefore, in my opinion, it was being implemented differently. The announcers were commenting on how all the cars are utilizing a similar strategy. The big change this year is the renault pre floor exhaust exit taking what was being utilized last year with the blown diffuser and now making it the blown floor. Take a look at some historic F1 data from Hockenheim and look at the histogram in the bottom of the graphic. That illustrates the amount of time on full throttle with the right most bin being around 64% of the lap on full throttle. The next largest bin is completely off throttle. I am sure pedal position versus throttle position would be a very neat thing to see if we were allowed to display current data.  |
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spdracerut
 MotoIQ Engineer Send PM Posts:613

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| 03-31-2011 09:46 AM |
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Mark, thanks for the datalog. I'm not too surprised less than 20% of the time was spent at part throttle. I read or saw about a datalog from MotoGP bikes and it's interesting to see the difference between requested throttle position by the rider and the actual throttle position of the engine. It really highlights how important the engine calibration guys are. |
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kreimer
 MotoIQ Newb Send PM Posts:25

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| 03-31-2011 11:15 AM |
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I hadn't heard that they are keeping the throttle plates open for that long, interesting theory. I wonder how they will work around the regs though: "5.5 Engine throttles : 5.5.1 The only means by which the driver may control the engine throttle positions is via a single chassis mounted foot pedal. 5.5.2 Designs which allow specific points along the pedal travel range to be identified by the driver or assist him to hold a position are not permitted. 5.5.3 The minimum and maximum throttle pedal travel positions must correspond to the engine throttle minimum (nominal idle) and maximum open positions" Which means - if the throttle plate is open 90% or more all the time, then the driver must have the accelerator pressed to 90% or more all of the time. I know that last year they were staying on the throttle in turns because several teams had problems with the Mclaren ECU dropping the gearbox out of gear in the middle of a corner because it was getting values from the throttle and brake positions sensors that it didn't like. It's likely that the 90% figure is exaggerated? |
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Mark_F
 MotoIQ Prodigy Send PM Posts:268

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| 03-31-2011 12:28 PM |
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Very interesting. Throttle Plate vs Pedal Position vs Rules..... |
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spdracerut
 MotoIQ Engineer Send PM Posts:613

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| 03-31-2011 03:33 PM |
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Posted By l4mbch0ps on 03-31-2011 01:15 PM
It's likely that the 90% figure is exaggerated?
Well, I'm pretty sure that's what the TV commentators said. Looking at this rule:
5.5.3 The minimum and maximum throttle pedal travel positions must correspond to the engine throttle minimum
(nominal idle) and maximum open positions"
90% throttle open can be the position of the engine throttle at idle So to get it to idle, I would guess they would only fire 2 or 4 of the cylinders instead of the full 8. Where do F1 engines typically idle? 10k rpms? |
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kreimer
 MotoIQ Newb Send PM Posts:25

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| 03-31-2011 07:05 PM |
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90% throttle open can be the position of the engine throttle at idle So to get it to idle, I would guess they would only fire 2 or 4 of the cylinders instead of the full 8. Where do F1 engines typically idle? 10k rpms?
7-10k rpms as far as i know, depending on when (pre-race, pitstop, etc.)
I don't understand your point though. Do you mean they set the engine up to idle with the throttle plates at 90%?
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spdracerut
 MotoIQ Engineer Send PM Posts:613

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| 03-31-2011 07:23 PM |
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Assuming the tv commentators are correct in that 90% value.
The way I read the rules, the minimum throttle position is defined as the throttle body position where the engine idles. So, if you want the minimum position to be 90% open, then you have to figure out a way to make the engine idle at that throttle opening. |
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kreimer
 MotoIQ Newb Send PM Posts:25

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| 03-31-2011 07:28 PM |
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You would have to make the engine not only idle at 90% throttle, but also operate in a wide variety of conditions at 90% throttle. I did notice the pit limiters are more "bouncy" this year. The wierd tone they have going into corners might be misisng cylinders? I wonder if the whole power output of the engine is regulated by cylinder control now... wouldn't that be interesting. |
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Mark_F
 MotoIQ Prodigy Send PM Posts:268

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| 04-01-2011 09:09 AM |
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Good point, Ignition cut, Fuel Cut, and of course with pneumatic valves, you can have full cylinder cut. 90% pedal and 90% actual throttle position makes perfect sense. Very perfect sense. The pedal is controlling 10% of movement, but it more importantly is controlling the fuel, ignition, and valve control. I am sure if we asked one of the UK engineers, they would be able to shed a LITTLE light, not fully though (secrets! haha). The weird tone into corners would, in my opinion, be exactly what we are describing. This would be the engine with 90% throttle opening and huge ignition, fuel retard. Looking at the historic data, the idle is at around 3.8k RPM. I believe this is an old Cossie motor revving to around 19.5 during actual running. |
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