16

Last time we looked at cramming the Hayabusa's instrument cluster into the Miata housing, it proved to be a shockingly good fit. There was a very large unresolved issue of how to actually secure the Hayabusa cluster's circuit board, though. Here's how that project was finished:

Project Miatabusa hayabusa miata 11,000 rpm new instrument cluster

At the end of the last installment, this was what we had. A circuit board rattling around in a mutilated Miata housing. It didn't take long to decide the circuit board looked too cool to cover up, but I still needed some way to hold it in place securely.

In its original home, the Hayabusa cluster was sandwiched into a plastic housing, with seven little plastic pins indexing into 7 holes in the circuit board to locate it.

 

Project Miatabusa hayabusa miata 11,000 rpm new instrument cluster

Those holes were just big enough for a 5mm bolt. I used nylon washers on either side of the circuit board to keep the bolt from shorting something out, and threaded a long, coupling nut onto the end of the bolt.

Project Miatabusa hayabusa miata 11,000 rpm new instrument cluster

That coupling nut left a threaded hole to use for mounting. Since the back of the Miata cluster housing was irregular, each bolt had to be a different length. Since there was nothing secure for the bolt to tighten the cluster up against, I used a short section of vacuum hose as a mount.

Project Miatabusa hayabusa miata 11,000 rpm new instrument cluster

Each of these hose-based rubber mounts was also a different length.

To make assembly easier, after test fitting, each hose was glued down to the housing. Assembly is still a delicate operation, but once all seven bolts are in place, it's quite secure.

 

Project Miatabusa hayabusa miata 11,000 rpm new instrument cluster

Things are less pretty out back, where a hatchet is required to open up a big enough hole to push the little button that releases the connector from the back of the cluster. From here you can also see the giant fender washer that was required behind one of the circuit board mounting holes when one of the 7 bolts landed in a big hole.

 

Project Miatabusa hayabusa miata 11,000 rpm new instrument cluster

As always, all this ugliness is easily fixed with a little flat black spray paint. The magic can makes the ugly white plastic housing disappear into the background, and covers up all the glue we used to reassemble the housing.

 

Project Miatabusa hayabusa miata 11,000 rpm new instrument cluster

Ironically, the Hayabusa's cluster looks dramatically better crammed into a Miata than it ever did in that cheezy faux-carbon plastic box Suzuki housed it in. I suspect the same will be true of the engine...

 

 

All the Miatabusa you can handle:

   

 

 

 

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Comments
Psychic Bob
Psychic Boblink
Sunday, January 16, 2011 10:09 PM
Dave, will you marry me? Half of all my nothing will be yours. To be fair, though, I may just love you for your possessions and skills.
Nakazoto
Nakazotolink
Sunday, January 16, 2011 11:04 PM
That looks completely epic. This project is really shaping up nicely man, you're my hero!
rsmotors
rsmotorslink
Monday, January 17, 2011 3:51 AM
Best gauge cluster of all time? I think so! Love that you kept it uncovered to many people out there would have covered it up and missed out on its awesomeness.
8695Beaters
8695Beaterslink
Monday, January 17, 2011 4:54 AM
Engineers say form follows function all the time, but I think something that looks functional is cool looking in its own right. Like a circuit covered dashboard. Or a tiny 11,000 RPM engine in a tiny car. Or a Honda Z600 with a V4 bike engine and RX-7 suspension and a custom built transfer case made from solid aluminum. It's shit like this that makes this site kick ass.
Chriscar
Chriscarlink
Monday, January 17, 2011 6:17 AM
Having modded the clusters of my SE-R & Miata, I can really appreciate this work. The use of vacuum hose as a spacer is pure ghettofabulous!

C
brainrush
brainrushlink
Monday, January 17, 2011 6:38 AM
No cover = less weight, now that's the gram strategy at work! BTW this article shows that a car on a budget isn't necessarily a beater.
Dusty Duster
Dusty Dusterlink
Monday, January 17, 2011 7:30 AM
Are you going to put the gauge cowl back on, or are you keeping the interior completely stripped to save weight?
JDMized
JDMizedlink
Monday, January 17, 2011 8:09 AM
Very clever.
Using vaccum hoses as spacers remind me when people stick those things onto the hood-pin studs so that there is no play with the hood.
Keep it up Dave! I can't wait to hear this thing scream at 11000 rpm.
Fabrik8
Fabrik8link
Monday, January 17, 2011 9:48 AM
That really does look cool with he circuit board exposed. That circuit board is actually nicer looking than a lot of the gauge cluster boards I've seen, which usually doesn't matter because they're covered up from the factory.

It really does look like it's made to fit though, or as close as you can hope for with a cluster swap from a completely different vehicle.
BillyBobChang
BillyBobChanglink
Monday, January 17, 2011 12:54 PM
this project miata-busa is by far the most interesting project article i've ever read. it is nice to finally able to read dave coleman's tech-writes again after the media giant killed off SCC. keep up the good work. =)
Julie Van
Julie Vanlink
Monday, January 17, 2011 5:09 PM
I've been following this project and love it very much! Keep up the great work, Dave!
Dave Coleman
Dave Colemanlink
Monday, January 17, 2011 6:09 PM
Dusty,

The gauge cowl is actually installed in the last picture, you just can't see it because of the steering wheel and all encompassing darkness.
erioshi
erioshilink
Monday, January 17, 2011 7:37 PM
This looks quite a bit like where I'm heading; but I prefer my starting point...

http://www.lotustalk.com/forums/f120/im-considering-pushing-europa-through-time-machine-95619/

The short version is a '71 Europa with an '07-'08 R1 engine. Properly light and wonderfully twisted. And mine will go to 14, not just 11... :)
Alex Vendler
Alex Vendlerlink
Tuesday, January 18, 2011 3:25 PM
# erioshi-

I can save you the trouble of building that setup. The Europa is a favorite of mine to say the least but a bike engine using a bike transmission is a bad idea for anything but a pure track car. The sequential gearbox is not a street-able option even if it seems so cool at first. No flywheel, no reverse gear, a wet clutch and trans that share oil with the engine, and a trans. use life measured in hours not miles are real problems. The good news is that we here are Miatabusa are on it. Our next setup will be to make an adapter for Porsche/VW transaxles and that will allow for mid engine cars to take advantage of this concept. All the benefits and none of the drawbacks!!

Seriously, if you are in SoCal PM me and next time we track test the MetroGnome you can come out and see the reality of a bike engined car with the bike trans still in use.

-Alex
Rockwood
Rockwoodlink
Thursday, January 20, 2011 12:34 PM
Only bummer about exposing the circuitry is you have less contrast at night.

Looks cool though!
erioshi
erioshilink
Friday, January 21, 2011 8:48 AM
Alex - check your inbox/alerts. I'm actually a "land of ice & snow" type but occasionally get to the coast. I do have some questions.
Brandon
Brandonlink
Tuesday, January 25, 2011 3:42 AM
Not to rain on anyone's parade, but are you guys changing the rear end gearing, because ~4000 RPM at 80 is geared pretty short already. My memory might be fuzzy, but I believe that was how fast is was going. With the bike engine gear down it will be somewhere around 6500 RPM! Since your changing over to hall effect speedo you might as well get a 3.90 rear end out of a 6 speed miata which would get the RPM to around ~6000, or a 3.636 rear end for ~5700. This of course is based upon the notion that you are going to drive this on the street, if however, this is going to be a track only toy, which I have no idea why it wouldn't be, I would say screw it and put the 4.3 in.

I meanwhile plan on screwing up the miata delicate balance by shoehorning in a barely muffled v8 and laughing demonically everywhere I go; though these write ups are tempting me very strongly to buy another miata.
Dave Coleman
Dave Colemanlink
Tuesday, January 25, 2011 4:08 AM
We'll probably change the gearing, but we plan to drive it first and see how 6500 rpm feels. Alex, who drives a CBR1000-powered Metro all the time, says 6500 rpm is really no big deal on that engine. We're not really sure if the same will be true with the bigger, 1300cc Hayabusa engine.
Alex Vendler
Alex Vendlerlink
Tuesday, January 25, 2011 10:19 AM
One really needs to reset the way they think about these things when using bike engines. 3000 rpm is just off idle and you would never lug it like like that. 6k rpm is just when the torque starts to build so it should be the perfect level for high speed cruising.
3411
3411link
Thursday, March 03, 2011 7:22 AM
when is the kit coming out i would love to try this in my ae86 i think it will sit well in there
Dave Coleman
Dave Colemanlink
Thursday, March 03, 2011 7:53 AM
This would be PERFECT for an AE86!

Development moves in fits and spurts largely related to LeMons race schedules, but also impacted pretty heavily by welding projects for railroad fire training. Seriously. This Miatabusa nonsense is complicated business!

We've made serious progress in the last couple of weeks, though, so there is some flicker of light at the end of the tunnel. I'm not putting a date on the kit coming out just yet, but we should at least see a major progress report in the next couple weeks.
Hey Guys
Hey Guyslink
Saturday, March 05, 2011 12:35 PM
Dave,

I just want you to know that I started coming to Motoiq when I saw the Miatabusa story linked on Jalopnik. Now I come EVERY day looking for updates. Good luck with this project and I hope to see an update soon.
dj06482
dj06482link
Tuesday, May 24, 2011 2:56 PM
Great work, as usual!
erioshi
erioshilink
Friday, June 03, 2011 8:35 AM
Alex, the Europa is being built as a "proof of concept" for a future NASA ST1 race car build. If the concept works out I have a an inexpensive, road legal development mule to proof concepts for the race car. If not I can put just everything back to stock & keep or sell the Europa.
4cylndrfury
4cylndrfurylink
Tuesday, July 19, 2011 3:18 AM
whats next? When will she see the open road or a timeclock and cones?
Pwalke
Pwalkelink
Friday, July 22, 2011 5:54 AM
+1 to 4cylndrfury's comment. I'd love to see an update on this project.
4cylndrfury
4cylndrfurylink
Tuesday, August 02, 2011 7:05 AM
oh hai we can haz update?
TLRracer
TLRracerlink
Saturday, August 27, 2011 1:52 AM
Hi Everyone,

I was so excited about this project. Is it dead in the water? Any plans to continue with this project? I can only assume a technical or financial obstacle has arisen...

Jack
Alex Vendler
Alex Vendlerlink
Saturday, August 27, 2011 3:27 AM
@TLRracer

Funny you should ask. We are literally working on the project this weekend and there has been major forward movement. Stay tuned for updates.

-Alex
Dr G
Dr Glink
Thursday, September 08, 2011 3:36 AM
Excellent news! I've been following this one with interest.
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