Project S2000 (AP2)

23

Project S2000 AP1: Deatschwerks Fuel Pump Install

by Vincent Soto

All was not right with our Project AP1 S2000. It was making some louder than normal sounds that were coming from the fuel pump. The car would struggle to start as if the car had low gas or no gas at all. After some forum research and some diagnosing with a fuel pressure gauge, we had come to a conclusion that the fuel pump was bad.

After having the car for 5 years now, it was expected for it happen eventually. Since we got the car from the auction for 3200 dollars, there were no records of the fuel pump being changed or of any (well there was some records for tires bought in 2003) maintenance at all. With that being said, we started to look at fuel pumps on the market. In the end, we decided the go with Deatschwerks DW200 fuel pump (9-201-1000). 


 

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01

Project S2000: Part 24 - Bridgestone Potenza RE-71Rs and DIY Brake Ducts

by Khiem Dinh

In the last episode, I’d worn down the Nitto NT01 tires into slicks. Then I got a nail in one of the tires too. Obviously, it was time to get some new tires. Many of you have asked about my custom brake ducts which bolt to the front lower control arm. Well, I tried out a cheap DIY version along with finally getting around to making some rear brake ducts.


 

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01

Project S2000: Part 23. Testing Air Temps Through Coolers and Vents

by Khiem Dinh

Keeping cool is the key to a reliable track car. To add more coolness, I attacked the problem using two methods: adding better heat exchangers and adding airflow. I’ve shown you what the new fluid temperatures have been after the modifications, but what about the actual air temperatures? I added some thermocouples to find out.


 

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22

Project S2000: Part 22 – Testing New Goods and More Intake Mods

by Khiem Dinh

The whole point of modifying cars with go-fast parts is to go fast right? So of course, Project S2000 required a good romping at Buttonwillow after the installation of the Blacktrax Performance/Kingpin Machine spherical bearing suspension setup and Hasport rear differential mounts. The car is also in a constant state of tweaking requiring adjustments along the way as lessons are learned. Everything is better with video too and Replay XD stepped in to help.


 

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14

Project S2000: Part 21 - Getting Rid of Squish

by Khiem Dinh

I’m often of the philosophy of replacing things as they wear out. And when they wear out, I might as well upgrade! It all started with a slight banging noise while going over bumps. Over a bit of time, it got progressively worse. Eventually, going over any type of bump including creeping over speed bumps caused a loud banging noise. What was the source?


 

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26

Project S2000: Part 20 - Stock Air Box Modifications And Not Going Faster

by Khiem Dinh

Everyone who has experienced trying to design parts to get more power of the S2000 naturally aspirated can attest to Honda not having left much on the table. Honda was of course limited by pesky general consumer things related to NVH. If you throw those concerns off the table, is there anything to be gained?


 

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22

Project S2000: Part 19 - Ram Air!!! Plus Hot Air Testing!

By Khiem Dinh

Did I mention there would be more hood hacking? Why yes I did. Somewhere along the other 18 parts of this project, I noticed the stock air box looked relatively well sealed along with having a location ideal for ram air. Ram air is used on practically every sport bike you can buy to coax as much power as possible from the engine. Even cars such as the Corvette Z06 and Dodge Viper use ram air.


 

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04

Project S2000: DIY Vented Hood

By Khiem Dinh

The destroyer of all track vehicles is excessive heat. Whether it is the coolant, various oils, or brakes, too much heat will lead to failures. On Project S2000, we’ve already addressed the engine coolant and oil temperatures with an upgraded Koyo radiator and Earls Temp-A-Cure oil cooler. These heat exchangers depend on airflow to in order to remove heat from the coolant and oil. No airflow means no cooling, hence the need for fans when the car is sitting still. One way to improve the airflow through the heat exchangers is to minimize the resistance to the air exiting from behind the heat exchangers. For the vast majority of street cars, all the air has to dump out the bottom of the engine bay. So how do we minimize the resistance to airflow? By increasing the area the air has available to exit. In this case, we’re venting the hood.


 

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20

Project S2000: Testing Temps and Tools (Replay Camera and IR Pyrometer)

by Khiem Dinh

At my last track day, I got an IR pyrometer as a new toy for taking some data.  For this track day, I added a Replay XD1080 HD video camera to the mix to replace my previous camera (which met an untimely demise).  Furthermore, a few friends of MotoIQ were also in attendance to join in on some track day fun.  Video was taken and many temperatures were measured.  Keep on reading to see how the Replay works and different brake systems stacked up.

 

 

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09

Project S2000 - Testing Track Upgrades and Custom Brake Ducts

By Khiem Dinh

All of the stars aligned a few weeks ago and I took Project S2000 to the track.  Centerforce clutch and AP1 flywheel – installed and broken-in, Hasport engine mounts – installed and broken-in, custom brake ducts – prototyped and test-fitted, K.R.O.P.S holding track day at Willow Springs – scheduled, other MotoIQ project cars going – check.  Custom brake ducts?  Let's start with those.


 

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04
 

Project S2000 - Making a More Responsive Drivetrain

By Khiem Dinh

The AP2 generation of S2000s were made a bit cushier and street friendly compared to the AP1s for the general American consumer.  A larger displacement engine along with shorter gearing were specified to give more torque at the wheels which Americans desired.  However, Honda also matched a heavier flywheel and modified the clutch system with both negatively impacting the level of track aptitude.  Step 2 of Phase 2 is to shift the drivetrain bias more towards the track side of the equation compromising some everyday livability for better performance.


 

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28

Project S2000: Phase 2, More Grip

By Khiem Dinh

"Where has Project S2000 been" do you say?  I've been having fun and driving the piss out of it.  I had completed Phase 1 of the build which was to make a fast, reliable, and uncompromised daily driven street car that could be driven at the track without fear of breaking anything.  Well, the car is no longer my daily driver, so I have decided to commence with Phase 2.  A Porsche GT3RS is my philosophical car build benchmark; while it CAN be driven on the street, it's not exactly a car that you would want to daily drive as it introduces compromises to DD duties in order to improve track performance.  Phase 2, Step 1 = more grip and protecting the engine against increased lateral Gs.


 

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16

 Project S2000 - Hondata KPro Gives More Power and Better Power

Project S2000 – Hondata KPro Gives More Power and Better Power

By Khiem Dinh

Power delivery is an important characteristic in being able to go quickly; just ask any motorcycle racer where they only have one tire contact patch to put down the power.  The S2000's one fault is a poor power delivery curve due to the VTEC engagement.  I hate the VTEC engagement and the resulting torque spike which hurts drivability.  It is not fun being WOT coming out of a corner and having the torque spike hit.  Therefore, my goal was to reduce the spike by changing the VTEC engagement point to smooth out the torque curve and I needed a way to tune the car to meet my goal.  The Hondata KPro system met my requirements for the job.


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12

Project S2000 - More Winter Testing and a Challenge

Project S2000 - More Winter Testing and a Challenge

By Khiem Dnih

It started off like any other chat conversation (note: actual words may have been modified from the original text in order to fit the screen and time allotment)

Khiem:   Yo Martin, what's happenin man?  

Martin:  Workin.  What's up with you?

Khiem:  I need to take the S2k out for a track day in cold weather.

Martin:  Oh yeah?  I need to take the SE-R out.  Speed Trial USA has a day coming up at Streets.

Khiem:  Perfect!  How much power does that SE-R make...


 

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22

Project S2000 - Guest Test Drive

By Vic Y.

I am what you'd consider an auto enthusiast, with a few track days and quick karting times under my belt. I love taking advantage of the fun roads in the Hill Country near Austin (but probably not often enough). On the technical side, I come from an engineering background and the backing of a dozen auto RSS feeds.  When the random opportunity came up to visit Khiem in Los Angeles (and drive his tuned S2000), I couldn't turn it down. Having originally driven the car in stock form back in Austin before it made the cross-country trek on I-10, it was good to be reunited with an old friend (and Khiem too).


 

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02

Project S2000 - Track Testing Revised KW Clubsports and Earl’s Oil Cooler

By Khiem Dinh

The last track outing for the S2000 showed a few deficiencies still existed in the setup.  The most problematic from a reliability standpoint was the scorching oil temperature.  From a speed standpoint, the car was still very loose (last track update).  Going back to the beginning of the project, you'll remember that we switched the tire sizing from a stock staggered setup (215 widths up front, 245 on the rear) to an even, or non-staggered, setup utilizing 245 width tires front and rear (Part I).


 

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08

Project S2000 - Oil Cooling

by Khiem Dinh

Tracking the S2000 and monitoring the oil temperatures has taught us one thing: it runs hot!  Even with the reduced coolant temperatures afforded by the Koyo radiator, the oil temperatures were still too high for a car to be tracked for long-term reliability.  This is occurring at completely stock power levels even (the more power an engine makes, the more heat it makes and consequently needs to reject).  High oil temperatures lead to reduced oil viscosity and faster oil breakdown.  Low oil viscosity can mean inadequate oil film strength and thickness with the end result being metal-on-metal contact between engine components.  While low oil viscosity may not grenade your engine immediately, it will lead to accelerated wear of components.


 

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04

 

Project S2000 Part 8 - Oil Control

By Khiem Dinh

Oil is the vital life blood of an engine.  It allows the engine's internal components to slide past each other with very little friction or wear.  However, there is one place an engine does not want oil and that is in the incoming air stream.


 

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28

Project S2000 Part 7 - Cold (For SoCal) Weather Fun

By Khiem Dinh

Our previous track day was in the middle of the freakin desert during the heat of summer to see how the car's various systems handled the almost 100F temps. The upgrades of the Koyo radiator and StopTech brakes took the heat thrown at them and didn’t even break a sweat, but the stock oil system wasn’t up to the task and probably wished it could have sweated to get rid of some heat.


 

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13

Project Honda S2000

Project S2000, Stiffening the Chassis

By Khiem Dinh

As with anything, a strong foundation is the key to success.  For a good handling car, that means a super rigid chassis.  The S2000 is blessed with a very stiff chassis from the factory, but when you chop the top off of any car it will be less stiff compared to a car with a roof.  The S2000 doesn’t have the bad cowl shake that is the tell-tale sign of a not-so-stiff convertible chassis, but there are a few creaks from the soft top roof as the chassis flexes.


 

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